We do offer some general guidelines and routing practices starting in Paragraph 5.3, general
installation instructions in Section 5.0, and precise instruction concerning the electrical connections
you will have to make beginning in Section 6.0. To help you begin thinking through the installation
of your wire harness, read the following sections:
5.1 TRANSMISSION FUNCTION
5.1.1 Which ever transmission you are using ,4L60E, 4L65E, 4L80E, or 4L85E
transmission, you must ensure the following components are connected correctly:
vehicle speed sensor(VSS), transmission connector, park neutral position connectors
and correct brake switch. These are necessary to make the transmission work correctly.
The brake switch should be closed (electrically connected) when the brakes ARE NOT
being applied and open (not electrically connected) when the brakes ARE being
applied. This is the opposite of a standard brake light switch. If you are using a
pressure brake switch, a SPDT relay must be installed to unlock the converter when
the brakes are applied. The vehicle speed sensor lets the computer know how fast the
wheels are turning. The park neutral position sensor tells the PCM if the transmission is
in park or neutral.
5.2 YOU SHOULD GET TO KNOW THE PARTICULAR ENGINE YOU ARE USING:
NOTE: The 00–02 4.8L, 5.3L & 6.0L TBW Vortec engines had four oxygen
sensors from the factory, but we have provisions for only two, one on the
driver side and one on the passenger side of the engine. We removed the two
rear oxygen sensors since they originally where behind the catalytic
converters and most people don’t want to run more than two oxygen
sensors.
5.2.1 PPPI recommends the use of the following parts. See Table 4.1. These will meet
all requirements and are compatible with PPPI harnesses. The numbers given are GM
and AC Delco part numbers. You must use the computer part #12200411.
5.2.2 Familiarize yourself with the harness by locating each of the harness groups and
by looking at the connectors on the wire ends.
5.2.3 Decide where and how the computer, TAC Module, fuse block, and relays will be
mounted. PPPI wire harness kits are designed to mount either under the dash or in the
kick panel on the right side.
5.2.4 A good exercise is to lay out the wire harness on the floor beside your vehicle
and identify all the connectors and wires.
5.2.5 You will want to route the harness through and around open areas. Inside edges
provide extra protection from hazards and also provide places for tie wraps, clips, and
other support.
5.2.6 Route the harness away from sharp edges, exhaust pipes, and the hood, trunk,
and door hinges.
5.2.7 Plan where harness supports will be located. Use a support approximately every
6 inches unless the harness routes under the floor carpet.
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